Best cutter manufacturer: which is the best in Italy?

Special department for custom cutters

One of SAU’s strengths is its Special Department.
Here, the company develops custom-made cutters according to customer requirements. 
This means that each tool can be designed to meet specific challenges, whether it is special materials or complex geometries. Flexibility and adaptability are key in a constantly changing market, and SAU has proved to be up to expectations.
The custom department does not just modify existing tools; our experts work closely with customers to design completely new cutters that meet their specific needs.
This collaborative process ensures that each end product is optimized for the intended applications, reducing processing times and improving the quality of the finished product.

Products offered by Sau

SAU offers a wide range of milling cutters, each designed to meet specific needs. 
SAU cutters are used in a variety of industries, including automotive, agricultural, aerospace and metal engineering. Their versatility makes them suitable for a wide range of applications, from cutting to finishing.

• Carbide integral cutters

These tools are designed to provide high performance and durability. They are ideal for machining hard and complex materials, such as alloy steels and super alloys.

• Facing milling cutters

The cutters offer a variety of insert geometries, ideal to meet different production needs. Designed to optimize cycle times, ensure quick insert replacement and high removal capacity while maintaining consistent finish quality. Different families of facing cutters are available, including those with 45° and 88° angles.

• Chamfering cutters

SAU offers a complete range of chamfering cutters, available in diameters starting from 0 mm. These include both adjustable and fixed milling cutters with 30°, 45° and 60° chamfering angles. The company also offers low-cost but high-performance models, such as the S613 and S614 cutters. These solutions are ideal for meeting the different production needs, ensuring high performance and consistent quality in finishing.
Thanks to their accurate design and variety of available geometries, SAU’s bevel cutters are an excellent choice for those looking for reliable and high-performance tools in the milling industry.

• Shoulder cutters

SAU offers shoulder cutters, specifically designed to remove excess material from a single piece, creating a shoulder or step. These cutters are particularly useful in roughing applications where rapid material removal is required. Their optimized geometry allows excellent chip evacuation, improving the efficiency of the production process.

• Helical cutters and inserts

Helical cutters are designed for spiral milling, ideal for operations that require precision and control.  Thanks to their helical shape, these cutters allow greater removal in height (ap) requiring a low power absorption. They are particularly suitable for milling complex materials and applications requiring good quality finishes. Milling cutters from Ø 20 mm to Ø 125 mm with different attachments and they mount inserts with 10 mm and 16 mm side.

• Grooving cutters

Disc cutters are ideal for a variety of machining tasks, including parting, grooving, deep grooving, seeger site grooving, T-shaped cavities and shear machining. Our range of cutters and inserts covers most industrial applications, and for special needs we can make custom designed special tools. In particular, grooving cutters are designed specifically to create grooves in materials. These tools are essential in many industrial processes, such as the manufacture of guides or the positioning of mechanical components. Grooving cutters can be produced in different widths and depths, thus adapting to the specific needs of each project.

• Copying cutters

The cutters are particularly suitable for machining on non-geometric surfaces and 3D applications. We offer a wide range of tools and inserts for different processing, ranging from non-alloy steels to stainless steels, up to 58 HRC hardness and heat resistant steels.
The copying cutters are specifically designed to replicate existing shapes and profiles on a workpiece. These tools are ideal in situations where you need to obtain an accurate copy of a model or drawing. In addition, the copying cutters can be equipped with guides or positioning systems, thus ensuring high precision during the milling process.

To learn more about traditional copying cutters, visit the page on our website: www.sautool.com.

Continuous innovation

SAU never stops. The company constantly invests in research and development to improve its products and processes. Thanks to this dedication to innovation, SAU is able to offer tools with ever higher performance, taking advantage of the latest technologies available in the sector. The use of advanced technologies in the production of milling cutters is another aspect that distinguishes SAU from the competition. The company uses state-of-the-art machinery and automated processes that guarantee precision and consistent quality at every step of production. In addition, the adoption of CAD/CAM software allows detailed design and simulation of machining operations before actual production.

Made in Italy quality

Another aspect that distinguishes SAU is the commitment to quality "Made in Italy". Each cutter is made with selected materials and subjected to strict quality controls. This not only ensures high performance but also long tool life, reducing operating costs for customers. The quality control process begins at the material selection step. Only the best materials are used in the production of SAU cutters. Each batch of product is thoroughly tested to ensure it meets the highest standards before delivery to customers.

Many customers chose SAU as their partner for their milling needs. The testimonials highlight not only the quality of the products but also the excellence of the customer service. The willingness to respond quickly to requests and provide customized solutions is an added value that many appreciate.

Conclusion

In conclusion, if you are looking for the best cutter manufacturer in Italy, SAU is an excellent choice.  With over 40 years of experience, a dedicated custom department and a constant commitment to innovation and quality, SAU is positioned as a leader in the milling cutter sector. Discover our full range of products and contact us to discuss your specific needs.

Our team is ready to help you to find the ideal solution for your work!

If you have any questions or want to know more about which milling cutters or inserts is best suited for your needs, contact our experts today.

Team Sau

SAU - Quality Tools Engineering since 1982.